📄 Door replacement in Charge Module
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Door replacement in the Charging Module


Door Replacement Procedure in a Module Removed from the Cabinet
In case door replacement is required, the procedure described in this document must be followed. This document describes the procedure for replacing doors in a module that has been removed from the cabinet.
Steps related to cabinet mounting and gasket installation of the module have been intentionally omitted.

Tools and Materials 

Tools:

  • Flat, thin screwdriver or utility knife

  • Flat-nose pliers

  • Slot-opening tool

Materials:

  • 00002643A – BLIND PLUG D8 

  • 00002642A – SKIFFY SLIDE BEARING D5 

  • 00002696A – SEALING DOOR SMALL SL 

  • 00002662A – HINGE PIN D5 

1. Door Removal from the Module

  • Door removal must begin with either the upper-left or upper-right door only.

  • Using a thin tool, gently pry out the blind plug (if undamaged, it may be reused).

  • Open the slot door using the slot-opening tool or a small flat-head screwdriver. Grip the hinge pin with flat-nose pliers and slide it upward through the hole. Place the removed door in a safe location to avoid scratching its outer surface.

  • Repeat the same steps for the lower doors.
    For lower doors, the hinge pin must be pushed upward through the upper hinge bracket.

  • On the opposite side of the module (slot doors), the procedure is identical.

2. Door Inspection and Preparation for Installation

  • Each door must have the sealing gasket (00002696A) installed to function correctly.
    If missing, clean and degrease the surface, then install (adhere) the gasket.

  • Check the condition of the slide bearings and hinge pins.
    If they are undamaged, they can be reused.

3. Door Installation

  • Install the doors in reverse order: start with the lower doors.

    • Position the door on the hinge.

    • Insert the hinge pin from the top through the upper hinge.

    • Secure the hinge pin in the bottom part of the door using a blind plug to prevent it from sliding out.

    • Install the blind plug on the top side as well.


  • Then install the upper doors:

    • Insert the hinge pin from the top.

    • Secure the bottom of the pin with a blind plug to prevent it from falling out.

    • Insert the top blind plug.

4. Final Check

  • Test door functionality by opening and closing each door to ensure smooth operation.